In this extensive tutorial essay, I will 'attempt to explain' in the fullest detail possible how to set Tapered (or) Straight baguettes into a "End Bezel" ring.
The "Level of Difficulty is about 18, on the 10 Scale"
In my previous essay, there were only diagrams explaining this very detailed difficult process. Thankfully, I found 31 photos of this same process, but NOT with any drawings.
This setting process is the same for either a straight or tapered baguettes, the only difference is the shape of the ends of the stone.
Make sure that the "Triangular file, #4 grit" filing across the end of the bezel walls is clean and no residual metal is remaining. (The Blue Sapphire ring shows this error) DO THIS CLEANING NOW!
Select a grouping of stones for this exercise, the stones should be longer than the opening of the bezel. As this is so important as the stone MUST be resting INTO the end-bezel, not against it.
Now let's get a bud-shaped bur and have that bud-bur create a partial-angle against the two parallel sides of the opening. This is where some problems might happen, read and read again my instructions.
Hold your bud-bur at a 45degree angle that is the same angle as of your baguette pavilion.
I suggest that the first angled cutting be as a guide in your Pavilion carving.
Holding your bur at the correct angle as being shown here.
Into the two corners of the bar, at the end of the end-bezel there must be two little holes. These two holes will be eventually where the corners of the stone will sit, or rest.
The only bur that is used here will be a round bur of #004, or a #005 in width.
Using a bud-shaped bur, remove all of the residual pieces of metal that remains inside of the setting area.
The corner bezel points can be formed by a round bur that is slightly larger than the corner of the stone.
Clean out all areas of the inner walls. There must not be any metal remaining inside the bezel frame.
In this photo is a sampling of my bud-bur collection.
I suggest that the first angled cutting be as a guide in your Pavilion carving.
I use my "Magnetic-Tumbler" often, as I want all of the metal dust to be removed prior to any stone setting.
Once that you are confidant to continue further, redrill those two holes deeper and INTO the base of the end-bezel. This is where the 'corners of the stone' will be resting for the 'tightening process'.
I drilled an 'extra' hole as shown, why here? I don't want any 'slipping' of the rotating round bur to occur. This WILL frequently happen, and then you can 'join' the three holes together. DO NOT EXTEND THE NEW CHANNEL TO THE END OF THE BEZEL.
You can now see that the three holes are now 'joined' together.
At this moment, attempt to place the stone into it's 'new home'.
Don't let your drilled hole go out of the end-bezel wall as shown here. WE ARE NOW READY TO SET THE STONE.
Just as a review: CLEAN OUT THE FOUR CORNERS, CARVE OUT THE SIDES OF THE BEZEL, PREPARE A SEAT FOR THE ENDS OF THE BAGUETTE.
If you slipped during any round or bud bur carving, remove those extra marks with a Triangular #4 cut file prior to any stone setting. If you need to 'pre-polish' this bezel, PLEASE DO IT NOW, you can also use a Pumice Wheel of a "Medium" grit.
The preparation of metal carving has now been completed, we're ready for the tightening and setting.
DON'T USE HAND-TIGHTENING, YOU WON'T HAVE THE STRENGTH in your hand to do this.
I prefer to use my Reciprocating Hammer to tighten the two end-bezels, but use a 'gentle level' of hammering.
Why do I use my steel mandrel (as seen in my photos)? This is because I want a sturdier base for the ring, leather tipped wooden clamp only absorbs and renders the hitting power nearly useless.
I start the hammering in the centre of the bezel and then tighten the remaining spots. Your hammer-anvil must never touch the front of the 'end-bezel' wall near the stone.
I normally rotate the hammer-anvil to get a 'wider contact' to the end-bezel frame.
You must hammer metal FLAT but not squeezing the metal down flat.
You must try and avoid setting the stone on an angle (as shown here).
When the 'securing' has been successful, just move the hitting anvil all along the surface. The bezel metal must remain FLAT.
This Amethyst (soft stone) setting is now completed and all that remains is to use the 'split-lap' in polishing all of the necessary areas. Once that you have removed all of the metal dust particles then you can solder the centre stone setting.
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