The first step in this very 'l-o-n-g' essay is to prepare for the square opening for the Pavilion Facets. The Rate of Difficulty is
15 out of 10. Why is this number so high?
Just read my texts, review the 37 photos and decide for yourself.
I'm now starting the instructions on "How to set Square (genuine) Emeralds".
The 'opening' procedure is NOT DONE WITH ROUND BURS. I heartily suggest using a bud-shaped bur as this long-cutting bur will create an angled corner.
I found that the 'separating bars' in between the stones are not conducive to these Emerald stones. The bezel openings must match the angles of the stone.
We are now doing a 'pick & choose' process for these DEEP STONES. It is customary to place each stone on the top to visualize 'how and where' will be eventually positioned.
The bezel openings will give you the 'sole reason' why every opening of the deep hole must NEVER be touching any stone.
Not every stone will be evenly square and Pavilion-angled as same as each. This could cause you many metal-cutting problems.
How do you prepare for Girdle Cutting?
I use two shapes of burs, why two? First of all, I want a round bur to make 'little holes' where the (moderately thick) Emerald Girdle will lay. This round bur' will be used only as a guide for the bud-shaped bur cutting. This might be a convoluted process, but it works for me 100% of the time.
The Emerald Girdle must be cut straight across the bezel wall and not be crooked. This 'round bur, precutting' was my idea and it has saved me much aggravation.
I kept the bearing line at a reasonable depth as I wanted enough metal to hold the stone in place.
Initially place a faceted stone inside the bezel opening just to see if it is suitable for setting. Are the new bearings fully adequate for all of the stone settings? CLEAR AWAY ALL OF THE EXTRA PAVILION METAL THAT IS SITUATED IN THE HOLES. Do this when you are ready to set your square stones. Have you meticulously 'cleared & cleaned' the metal underneath the new bearing cuts? This is where the Pavilion of each stone will sit!
Take a moment to now examine 'how & where' each stone is sitting.
Do this IMPORTANT cleaning on EVERY BEZEL IN THE RING.
As this photo shows, the end stone in this Channel ring might have another remaining problem.
Let's not forget that each 'stone opening' must be kept clear of any remaining extra metal. This is especially for the last channel stone.
A SERIOUS ERROR THAT (COULD) OCCUR. Do you see the corner of this stone? It is touching the last bezel wall? This could easily result in a damaged or a broken stone.
I used a saw-blade of #4/0 grit thickness and cut a line into the metal, as shown here. I need to make the end-bezel look easier to work on.
The 5 square stones are now placed into the ring, but how was this managed?
I used (again) my saw-blade to keep the bezel tips separated. Keep a little space in between all of the stones. Why is this so important? When you are hitting the bezel tips, the slightest vibration could make the stones jostle together and could endanger the stones.
HOW TO TIGHTEN THE GENUINE STONES? If you are careful with hammering on soft stones, I would suggest a 'light tapping' on the stones.
These genuine Emerald stones are rated at about '6 on the Mohs Scale' of overall softness. Synthetic stones are about 7+ and a Diamond is top of the scale at a 10.
When the hammering is being done please tap at the outside edge of the bezel wall, BUT NEVER ON TOP OF THE BEZEL.
If you wish to use your Reciprocating Hammer, have the anvil only hit one section of the bezel segment wall.
Here is an up-close photo of the anvil resting against the bezel.
You can see how much of the 'flattening' is taking place. DON'T COMPLETELY FLATTEN THE BEZEL TIP.
Have the metal tip tightly resting on the stone. Avoiding any spaces between the stone and the bezel.
WE ARE DEALING WITH THE END STONE.
You can easily see where the corner of the stone is lying. It is now touching the metal against the corner of this stone. The chances of breakage are phenomenally high at about 100%.
What is done now to prevent 'corner breakage'?
What I usually do is drill a hole into where the stone corner will rest, thus preventing the stone from touching the metal. If you look closely, you can see a minute breakage already occurring. OUCH!
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Keep the end bezel from being solid or joined together. I'd use my saw blade all the time for this not to happen.
FINISHING WITH THIS SQUARE SETTING! During this final stage of stone setting, I prefer to clean the front of the bezel claws with my Flat graver of #40 or a Triangular file of a #4 cut. The front of the bezel walls needs to be professionally cleaned and 'not just filing it and walking away'.
Once your saw blade has cut a separating line, let's now make it wider by using a thin bud bur. Be very careful not to damage the stone in this delicate process. From a thin saw blade of #4/0 width, we now have decent-looking separation in using the bud bur. PUMICE WHEEL FINISHING
In keeping with the finishing stage of this very difficult setting, it is imperative to 'moderately polish' the bezel tops and walls. DON'T USE A CLOTH WHEEL. I prefer to use a BLUE pumice wheel of #180 grit and follow with the PINK #1,200 grit wheel. Remember that if the genuine stones are lightly touching, please be very careful not to have the stones press hard against each other. The results could be so very costly. Finally, and in conclusion, this essay has taken me literally days to write, edit and not forget the setting and along with the photography.